Plastics manufacturer reduces NCRs and protects margins with Werk24’s feasibility gates
“Werk24 flags out-of-policy tolerances and critical finishes at intake. Our team focuses on real risks instead of hunting for details in PDFs.”
— Head of Quality, Global Plastics SupplierThe challenge
Injection-molded parts arrive with diverse drawings: mixed units, varying tolerance policies, and finish notes buried in PDFs. Manual reading slowed intake and created quality exposure — tight tolerances, special finishes, or threads were occasionally missed, becoming costly NCRs later.
- Variability:every customer uses different PMI conventions
- Hidden risk:subtle tolerances & surface finishes discovered late
- Throughput limit:intake speed capped by manual QA checks
Quality leaders needed automated feasibility checks at intake to protect margin and throughput.
Why now
- Higher RFQ volume demanded standardized, auditable intake
- Customers expected faster, accurate feasibility decisions
- No desire to maintain templates or brittle custom parsers
The Werk24 solution
Feasibility gates powered by structured PMI
Werk24 reads 2D mechanical drawings — components & assemblies, including acceptable scans — extracting title-block metadata and feature data (dimensions with tolerances, GD&T, threads, surface roughness). It also delivers insights like external dimensions and process hints (DIN 8580).
- Deterministic JSON or custom output matching ERP/QMS fields
- Policy checks for unit normalization, tolerance bands, finish rules
- No training data required to start; optional custom quality gate to push certain features to ~99%
Integration & governance
REST + webhooks and the Python SDK push results into ERP and QMS. Confidence thresholds auto-accept high-certainty fields and route edge cases for review. Compliance is covered with EU/US data residency and zero-retention on higher tiers.
- REST API & Python SDK; webhooks for lights-out routing
- Per-field confidence scores + human-in-the-loop on exceptions
- EU or US processing; zero-retention option on provisioned/enterprise tiers
Implementation in days
- Day 1–2: trial key, sample drawings, policy mapping (tolerance/finish rules)
- Week 1: intake gates live; confidence thresholds tuned
- Week 2+: expansion to inspection planning & QMS reporting
No labeled training data required — custom gates optional.
Results
fewer NCRs
Early policy checks prevent downstream surprises.
extraction accuracy
Up to ~99% with custom quality gates on critical features.
faster intake
Automated Go/No-Go gates at RFQ.
data residency
Zero-retention option on higher tiers.
From developer: inside for developers: inside
Clean APIs, predictable JSON, confidences and webhooks. From PDF to production in hours instead of weeks.
pip install werk24 # Install Werk24
werk24 init # Obtain a trial license
werk24 health-check # Verify connection
Ready to assess feasibility at intake?
Try the online demo or request a trial API key (100 drawings).
